SAMHO

Difficult to Process and Waste End Mills, what to Do

Aircraft engines need to withstand huge thrust and extremely high operating temperatures. The application of titanium alloys, high-temperature alloys and composite materials is of great help to increase the flight speed and load capacity of aircraft. In the petroleum and chemical industries, low-alloy steel, stainless steel, corrosion-resistant alloy steel, titanium alloy and other materials play […]

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HRC65 Ball Nose End Mill Processing Heat-Treated Steel

In the field of CNC machining, the machining of heat-treated steel (hardness up to HRC63) has always been a challenging task. Due to the high hardness and low toughness of hardened steel, higher requirements are placed on CNC tool performance, machining parameters, and process strategies. This article will analyze the parallel finishing of heat-treated steel

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New Tool for Deep Cavity Processing: Long Neck End Mill

In the field of modern high-end mold processing, as the mold shape and structure become more and more complex, deep cavity processing technology has been more and more widely used. The complexity of the deep cavity structure increases the difficulty of processing. The cutting tool not only has to withstand huge cutting forces, but also

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Graphite End Mill Processing Strategy

The strategies for graphite electrode roughing and finishing are different. Generally, roughing should leave less allowance for finishing, so when using small diameter tools, high feed (cutting feed and feed) should be used. Under the premise of minimizing tool wear, high unit cutting volume and single blade effective cutting amount are obtained, and the residual

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What milling cutter is used for processing high hardness materials

  The processing of high-hardness materials places higher requirements on the performance of the milling cutter, and it is necessary to select specially designed CNC tools to ensure processing efficiency and precision. Common types of milling cutters include carbide milling cutters, ceramic milling cutters and cubic boron nitride (CBN) milling cutters. These cutters have extremely

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Choosing Between 2 Flute and 4 Flute End Mills for Steel: A Comprehensive Guide

Choosing the right trueing tool for machining steel is crucial because it determines production efficiency and accuracy. Selecting the appropriate number of flutes for an end mill is probably one of the most critical decisions experienced machinists will face. Would you rather have smooth finishes and enhanced stability from a 4-flute design, or would you

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Square Corners vs. Round Corners: Understanding Radius and Design Choices

The design may be nothing but details, and the most critical yet least considered is the selection between square or round corners. Even though the corners appear as merely an aesthetic and design choice, they, in fact, determine plenty in terms of functionality and usability, as well as aesthetics, helping users to interact with the

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Mastering the World of Milling: Unveiling the Secrets of HSS and Carbide End Mills

Remodeling is done today through machining, which consists of different styles that could be utilized. Without a measurement, this can be employed through industries, making it more elastic as it becomes an industry in which it is sought for sharpening prospered blades. The technologies used are HSS and carbide end mills, which are known to

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How to Choose the Right Mill: Understanding the Difference Between Mill Cut and Square Cut

The construction activities of building or manufacturing processes can only be successful if a mill has been chosen only after due consideration. Since there are various mills available, it is necessary to be conversant about the unique characteristics of each of them. For instance, during the initial decision-making phases, two milling approaches that constantly popularize

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The Ultimate Guide: How to Tell the Difference Between HSS and Carbide End Mills

When choosing the appropriate type of end mills, the results, durability, and performance will likely be affected; thus, the right type must be selected as it is one of the most important parts of manufacturing and machining processes. We will compare high-speed steel (HSS) and carbide tools, often employed in manufacturing these end mills and

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