In the field of modern high-end mold processing, as the mold shape and structure become more and more complex, deep cavity processing technology has been more and more widely used. The complexity of the deep cavity structure increases the difficulty of processing. The cutting tool not only has to withstand huge cutting forces, but also has to deal with problems such as poor chip removal, tool deformation and frequent vibration. In addition, deep cavity molds have extremely high requirements for precision and surface quality, and traditional tools are difficult to meet these standards, thus limiting processing efficiency.
At the same time, in modern mold manufacturing, with the improvement of the material hardness and cutting strength, end mills often face problems such as tip breakage, abnormal damage, cutting edge wear and coating burns and shedding during processing. These problems not only seriously affect processing efficiency, but also lead to high processing costs.
How do we ensure the quality and efficiency of deep cavity processing of complex materials? Not only does it require a tool with excellent chip removal and vibration reduction performance, but it also requires the tool to have high rigidity, high cutting force, and wear resistance. To this end, SAMHO, relying on years of experience in the research and development of tungsten steel cutting tools, has launched a new deep cavity processing solution SAMHO tungsten steel deep groove tool.
SAMHO Tungsten Steel Long Neck Cutting Tool: Designed for Deep Cavity Processing
SAMHO tungsten steel deep groove cutter uses 0.3 granularity tungsten steel substrate, which can easily cope with high-speed and high-precision cutting of various materials such as copper, aluminum, stainless steel, mold steel, titanium alloy, etc. Its excellent strength and toughness effectively prevent chipping, while the large core diameter design reduces deformation and vibration, ensuring the stability of processing. The design of the large chip groove ensures smooth chip discharge, further improving the processing efficiency. The composite black nano coating enhances the wear resistance and corrosion resistance of the tool, greatly extending the service life of the tool.
Relying on innovative technology and advanced materials, this series of tools has the following significant advantages.
Ultra-high Hardness, Easily Cope with High-hardness Materials
Tungsten steel long neck cutting tool uses 0.3 granularity high-hardness tungsten steel material, with a hardness of up to HRA93°, ensuring that the tool is sharp and durable. Suitable for high-speed and high-precision cutting of various materials such as copper, aluminum, stainless steel, mold steel, titanium alloy, etc.
Strength and Toughness to Avoid the Risk of Chipping
The high strength and toughness of the tool can not only withstand high cutting forces, but also avoid chipping and fracture, and improve the stability and safety of processing.
Large Core Diameter Design, Suitable for High-speed Cutting
The large core diameter structure improves the rigidity of the tool and reduces deformation and vibration. It is particularly suitable for high-speed cutting operations, improving processing efficiency and accuracy, and reducing errors.
Sharp Cutting Edge, Double Guarantee of Precision and Efficiency
Relying on precision grinding technology, the tool has a sharp cutting edge, becoming a truly moving tool, ensuring high-precision cutting. In deep groove processing, it can maintain dimensional accuracy and good surface quality, reduce cutting heat, and improve processing efficiency.
Efficient Chip Removal, Improve Processing Efficiency
The large chip removal groove design ensures smooth chip discharge, prevents accumulation and high temperature, prolongs tool life, and reduces processing failure rate.
Multiple Advanced Coatings, Longer Wear Life
The high-quality nano-coating of the tool improves lubricity and wear resistance, reduces friction and cutting heat. At the same time, it enhances corrosion resistance and prolongs tool life.
After careful design and repeated testing, the tungsten steel long neck end mill tool has demonstrated a wide range of processing adaptability and excellent processing efficiency. With a strong material matrix, the tool life is greatly extended, greatly reducing the processing cost. This series of milling cutters provides efficient, stable and economical solutions for mold processing, helping customers to easily cope with various complex deep cavity mold processing challenges.
Three Specifications to Meet Different Processing Needs
For different deep cavity processing needs, SAMHO provides three specifications of deep groove tools: ball nose long neck cutting tool, flat long neck cutting tool and corner radius long neck end mill to meet different processing scenarios.
Ball Nose Long Neck End Mill, an Ideal Choice for Surface Processing
Designed for complex surface processing, it is particularly suitable for precision processing of deep cavity surfaces of high-hardness materials, ensuring high precision and high-quality surface treatment.
Flat Long Neck End Mill: An Efficient Tool for Plane Processing
Suitable for efficient cutting of plane and groove structures, with excellent chip removal ability, especially suitable for plane mold processing, improving processing efficiency and precision.
Corner Radius Long Neck End Mill: A Versatile Choice with Both Strength and Finish
Suitable for inner corner arcs, cavity transitions and curved surface processing with high finish requirements, it can reduce stress concentration and improve tool durability. It is particularly suitable for high-precision processing of mold cavities, 3D curved surfaces and high-hardness materials, achieving smooth transitions and high-quality surface quality.
Facing the increasingly complex challenges of mold deep cavity processing, choosing the right tool is undoubtedly the key to improving production efficiency and processing quality. With its excellent tungsten steel deep groove tool series, combined with innovative process design and strong technical support, SAMHO Precision Tools helps customers easily cope with high-hardness materials and complex processing requirements, greatly improving the stability and accuracy of processing.
