HRC65 Ball Nose End Mill【2 Flutes R0.15-R10】
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Home » Ball Nose End Mill » HRC65 Ball Nose End Mill【2 Flutes R0.15-R10】
Specifically Engineered for High-Hardness Steel up to 65HRC
Manufactured from ultra-fine grain carbide and coated with a high-performance wear-resistant layer, this ball nose end mill excels in machining hardened tool steels. It ensures long tool life, dimensional accuracy, and stable performance during prolonged operation.2-Flute Design Enhances Chip Evacuation and Reduces Cutting Load
The 2-flute geometry offers ample chip space, especially valuable when machining hard materials and deep cavities. It minimizes tool deflection and cutting force, providing better control in finishing operations and 3D profiling.Ball Nose Geometry Ideal for Complex 3D Surfaces and Fine Features
With a precision-ground hemispherical tip, the cutter is optimized for 3D contouring, surface finishing, and sculpted features. It is widely used in mold & die making, medical components, and precision part machining where surface integrity is critical.High Red Hardness Coating for Dry or Minimum Lubrication Machining
The advanced thermal-resistant coating allows the tool to maintain cutting edge sharpness at elevated temperatures, supporting high-speed machining under dry or near-dry conditions. This enhances sustainability and machining efficiency.Application-Based Cutting Data Included – Reduce Setup Time, Improve Output
Each tool is supplied with detailed and field-tested cutting parameters for hardened steels, including recommended speeds, feeds, and depth of cut. This helps operators quickly achieve optimal performance while avoiding costly trial-and-error.

2 Flutes Ball Nose End Mill Catalog
Total 36 Models-Unit(Mm)
| Model Number | D Outside Diameter | L1 Length Of Cut | L2 Effective Length | BTa Shank Taper Angle | L Overall Length | T Number Of Flutes | d Shank Diameter | In Stock |
|---|---|---|---|---|---|---|---|---|
| SHGR2-003003 | R0.15 | 0.3 | – | 12° | 50 | 2 | 4 | ○ |
| SHGR2-004004 | R0.2 | 0.4 | – | 12° | 50 | 2 | 4 | ○ |
| SHGR2-005005 | R0.25 | 0.5 | – | 12° | 50 | 2 | 4 | ○ |
| SHGR2-006006 | R0.3 | 0.6 | – | 12° | 50 | 2 | 4 | ○ |
| SHGR2-008008 | R0.4 | 0.8 | – | 12° | 50 | 2 | 4 | ○ |
| SHGR2- 010015 |
R0.5 | 1 | 1.5 | 12° | 50 | 2 | 4 | ○ |
| SHGR2- 015025 |
R0.75 | 1.35 | 2.5 | 12° | 50 | 2 | 4 | ○ |
| SHGR2-020040 | R1 | 4 | 4 | 12° | 50 | 2 | 4 | ○ |
| SHGR2-020020-6 | R1 | 2 | 4 | 12° | 60 | 2 | 6 | ○ |
| SHGR2-030030-3 | R1.5 | 3 | 6 | – | 50 | 2 | 3 | ○ |
| SHGR2-030060-4 | R1.5 | 6 | 6 | 12° | 50 | 2 | 4 | ○ |
| SHGR2-030030-6 | R1.5 | 3 | 6 | 12° | 60 | 2 | 6 | ○ |
| SHGR2-040080-4 | R2 | 8 | 8 | – | 50 | 2 | 4 | ○ |
| SHGR2-040040-6 | R2 | 4 | 8 | 12° | 60 | 2 | 6 | ○ |
| SHGR2-050100 | R2.5 | 5 | 10 | 12° | 60 | 2 | 6 | ○ |
| SHGR2-060120 | R3 | 6 | 12 | – | 60 | 2 | 6 | ○ |
| SHGR2-060120-75 | R3 | 6 | 12 | – | 75 | 2 | 6 | ○ |
| SHGR2-060120-100 | R3 | 6 | 12 | – | 100 | 2 | 6 | ○ |
| SHGR2-080160 | R4 | 8 | 16 | – | 60 | 2 | 8 | ○ |
| SHGR2-080160-75 | R4 | 8 | 16 | – | 75 | 2 | 8 | ○ |
| SHGR2-080160-100 | R4 | 8 | 16 | – | 100 | 2 | 8 | ○ |
| SHGR2-080160-150 | R4 | 8 | 16 | – | 150 | 2 | 8 | ○ |
| SHGR2-100200 | R5 | 10 | 20 | – | 75 | 2 | 10 | ○ |
| SHGR2-100200-100 | R5 | 10 | 20 | – | 100 | 2 | 10 | ○ |
| SHGR2-100200-150 | R5 | 10 | 20 | – | 150 | 2 | 10 | ○ |
| SHGR2-120240 | R6 | 12 | 24 | – | 75 | 2 | 12 | ○ |
| SHGR2-120240-100 | R6 | 12 | 24 | – | 100 | 2 | 12 | ○ |
| SHGR2-120240-150 | R6 | 12 | 24 | – | 150 | 2 | 12 | ○ |
| SHGR2-140280-100 | R7 | 14 | 28 | – | 100 | 2 | 14 | ○ |
| SHGR2-140280-150 | R7 | 14 | 28 | – | 150 | 2 | 14 | ○ |
| SHGR2-160320-100 | R8 | 16 | 32 | – | 100 | 2 | 16 | ○ |
| SHGR2-160320-150 | R8 | 16 | 32 | – | 150 | 2 | 16 | ○ |
| SHGR2-180360-100 | R9 | 18 | 36 | – | 100 | 2 | 18 | ○ |
| SHGR2-180360-150 | R9 | 18 | 36 | – | 150 | 2 | 18 | ○ |
| SHGR2-200400-100 | R10 | 20 | 40 | – | 100 | 2 | 20 | ○ |
| SHGR2-200400-150 | R10 | 20 | 40 | – | 150 | 2 | 20 | ○ |
-
SHGLSR4 Milling Parameters
Note:
*The above milling parameters are calculated based on 3xD. Decrease both spindle speed and feed rate proportionally if the overhang length exceeds 3xD;
*Recommend oil coolant for Stainless Steels and Heat Resistance Alloys;
*Decrease both spindle speed and feed rate proportionally when the milling parameters exceed the machine’s maximum spindle speed.
Why Choose the SAMHO 2 Flute Ball Nose End Mill?
2-Flute Design: Superior Chip Evacuation for Deep Cavity and 3D Machining
When machining mold steels such as SKD11, H13, and D2, chip evacuation is critical. The 2 flute ball nose end mill for hardened steel provides a larger flute space, which directly improves cutting stability in deep cavity machining.
- Larger chip space improves evacuation in deep pockets
- Reduces chip recutting and cutting edge re-impact
- Prevents heat buildup at the ball nose tip
- Reduces tool burning in deep cavity operations
This structure is especially effective in 3D finishing with small step-over strategies, where continuous chip flow is required for stable surface quality.
Optimized Cutting Edge for High-Hardness Steels (HRC 48–62+)
The SAMHO 2-flute ball nose end mill is engineered for high-hardness mold steels, not general-purpose milling.
- Micro-honed cutting edges improve edge strength and reduce chipping
- High-toughness carbide substrate enhances impact resistance
- Stable performance under interrupted cutting conditions
- Reliable cutting in hardened steels above HRC 60
This makes it suitable for mold finishing applications where tool failure risk is high.
Ball Nose Geometry for Stable 3D Surface Finishing
The ball nose design is essential for 3D contour machining, especially in mold cavities and electrode finishing. Combined with a 2-flute structure, it delivers smoother surface tracking.
- Smooth tool engagement reduces chatter marks
- Stable step-over control improves surface roughness (Ra)
- Ideal for mold inserts, cavities, and free-form surfaces
- Performs well in high-speed finishing strategies with light depth of cut
This combination is widely used in precision 3D surface machining in mold manufacturing.
Strong Advantage in Complex Mold Surface Machining
In real production environments, the 2 flute ball nose end mill for mold steel is widely used for deep cavity and complex geometry machining.
- Excellent performance in deep cavity finishing
- Continuous ball nose contact improves contour stability
- Better control of scallop height in fine finishing operations
- More stable tool path behavior compared to higher flute tools in deep cuts
For mold makers, this translates into fewer machining defects and more consistent surface quality.
Engineering Stability for Production Environments
The SAMHO 2-flute ball nose series is designed for real manufacturing conditions, not laboratory testing.
- Stable cutting edge consistency across production batches
- Optimized dynamic balance for high-speed CNC spindles
- Compatible with standard mold machining parameter libraries
- Proven performance in hardened steel up to HRC 65
These features reduce trial-and-error machining and improve production efficiency.
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